At Copperbrook Labs, we specialize in facilitating the migration of automation systems, helping clients upgrade or transition from legacy systems to modern, efficient platforms. Our comprehensive service includes assessment, planning, implementation, and testing phases, ensuring minimal downtime and maximizing the benefits of new automation technologies. Through experience and thoughtful, dynamic collaboration, we create innovative solutions and never give up on delivering results. Think. Solve. Create. Copperbrook Labs.
Why Migrate Your Automation Systems?
Legacy automation systems can hinder operational efficiency, increase maintenance costs, and pose significant risks to your operations. Migrating to modern automation platforms offers numerous benefits, including:
- Enhanced Performance: Modern systems offer superior performance, reliability, and scalability.
- Cost Savings: Reduced maintenance costs and improved operational efficiency lead to significant cost savings.
- Increased Safety: Advanced safety features in modern systems enhance overall plant safety.
- Future-Proofing: New technologies provide a foundation for future upgrades and expansions.
Our Comprehensive Migration Services
Copperbrook Labs offers a complete suite of services to ensure a smooth and successful migration of your automation systems. Our approach includes:
Assessment and Planning
Our team of experts begins by thoroughly assessing your current controls environment. We identify potential challenges and opportunities, developing a tailored migration plan that aligns with your specific needs and goals. This phase ensures that all aspects of the migration are carefully considered, from hardware and software compatibility to operational impact and budget constraints.
Implementation
We implement the migration plan with precision and expertise, ensuring that the new system integrates seamlessly with your existing operations. Our team leverages the latest technologies to minimize downtime and disruption, allowing your business to continue operating smoothly throughout the migration process.
Testing and Commissioning
Once the new system is in place, we conduct rigorous testing and commissioning to ensure that everything functions as expected. Our comprehensive verification process includes:
- Instrument Installation and Inspection
- Calibration
- Start-Up Assistance
- FAT Testing Assistance and Troubleshooting
- Control System Implementation
- Commissioning Services
- Device Tagging and Verification
- Field Wiring Verification
- Integrated System Testing
Expertise Across Multiple Platforms
Copperbrook Labs has extensive experience in migrating systems across various platforms, including Emerson, Honeywell, Foxboro, ABB, Rockwell Automation, and Siemens. Our team can optimize PLC, SCADA, and DCS systems in nearly any platform, ensuring a smooth transition and optimal performance.
Legacy Systems Modernizations
We specialize in modernizing legacy systems, preserving as much of the intellectual property as possible while leveraging the capabilities of the new system. Our approach minimizes the impact on operations and costs while enabling future business value.
Phased and Hot Swap Migrations
To accommodate the specific mission, schedule, and budget of your plant, we offer phased migrations and hot swap migrations. These methods minimize downtime and operational risks, ensuring a seamless transition to the new system.
Contact Copperbrook Labs Today
Ready to upgrade your automation systems and achieve new levels of efficiency and performance? Contact Copperbrook Labs today to discuss your needs and discover how our innovative migration solutions can help you achieve your goals.